Advantages of Automatic Juice Filling Machine

Those of you who make products that include sticky juices are fully aware of the benefits of choosing the best automatic juice filling machine. You should also be aware that choosing the wrong machine can lead to serious consequences.

In this article, we will discuss some important points to consider when you decide to automate your production line with a juice filling machine.

What is an automatic juice filling machine?

Automatic juice fillers are used to package finished juice products in most packaging industries.

Industries such as food and beverage, pharmaceutical medical, chemical, nonwovens and cosmetics require accurate filling of containers with products such as juice. Some industries require very precise application science. For example, nonwoven bags must be filled evenly so that each cloth contains the same amount of juice.

An automatic juice filling machine is the first and most necessary step toward automation for many manufacturers. This means.

• Typically, customers are offered a finished juice product.
• The automated juice filling machine is the right solution compared to controlled filling methods.
• An automated filling machine can produce at a much higher rate than a controlled filling machine.
• The “right” automated juice filling machine must be reliable in terms of production and hygiene.

Piston Filler

If your juice contains pulp, our semi-automatic and automatic piston fillers will ensure your containers are filled with the right amount. The piston diameter and stroke determine the amount of product to be poured into the container. The product is filled one bottle at a time using a specially designed SVF machine. Our fully automatic AVF machine fills up to 12 containers in one cycle, and handles the containers automatically.

Our piston fillers are ideal for filling thick products and products containing pulp. Our piston fillers can also be used to fill thin or fine products. Our reciprocating fillers have a robust stainless steel housing and all product contact parts are made of food grade materials.

Staggered filling

Our Semi-Automatic Overflow Filling Machine (SAPOF) is suitable for bottling low to medium viscosity juices and is also ideal for sparkling products. SAPOF is a versatile filling machine that can handle a wide variety of container shapes and types, including non-flexible plastic, metal and glass. These machines can fill juices and a variety of beverages, from ounces to gallons.

This machine features a heavy-duty stainless steel body, a 10-foot long, 4.5-inch variable speed conveyor, six optimized stainless steel nozzles, a dip head and automatic bottle indexing. The machine can be moved from one filling line to another in minutes on locking casters, allowing it to be used in a variety of modern container, label and cap applications.

Our overflow fillers are ideal for bottling low to medium viscosity juices. These filling machines are ideal for high speed foamed products. Our overflow filling machines can fill products such as sauces, syrups, mild gels and shampoos, detergents and foaming chemicals, water, juices, wine, tea and other non-carbonated water-based beverages.

Benefits

The main components of an automatic juice filling machine are usually designed in terms of overall size through the basic structure. There are 10 types of filling heads in the filling machine. When designing the machine, special attention should be paid to compactness, accessibility, easy maintenance and easy assembly and disassembly. The importance of the main structure is to stabilize and help all parts of the work performance, transmission parts and control methods, as well as to ensure the accuracy and stability of the relevant parts.

The main body of this machine is made of stainless-steel sheet, folded and welded. This structure not only ensures the stability, but also seems to be reliable. The vacuum system sucks the fuel inside the bottle to create a destructive pressure inside the bottle. The juice is drawn from the juice tank by the juice system and capped into the bottle with a filling head. Once the juice has reached the desired stage, the juice inlet is closed.

It removes excess juice and foam from the vacuum port. Structures such as the vacuum system, juice control system, juice tank, filling head, etc. are required to carry out this important process. These parts will be described in detail in the next section.
The lifting system ensures that the bottles are lifted. The bottle is placed on the pallet and is lifted by the lifting system, which consists of a lifting cam. This is a continuous process of alternating lifting and moving.

The transfer system includes its operation through the technology of the filling valve. The empty bottles, shaken by the bottle sorter, are fed to the machine by a screw conveyor at appropriate intervals, and then, by means of a star wheel, the bottles are fed to the bottle housing of the filling machine, which rotates at a good speed.

The bottle seat and the filling valve rotate at the same speed. The bottle lifter lifts the empty bottle, the filling head is inserted into the bottle, the vacuum system is emptied and the juice stops. Once all filling operations are completed, the bottle is transported by an intermediate star wheel to the capping station, where it is sealed by the capper.

Finally, the bottles are transported to the bottle delivery station by means of a gear wheel. Different paths to the production line. As can be seen, the drive mechanism of a automatic juice filling machine must include the following: from the primary drive to the bottle feed screw, the bottle gear input and output, the intermediate gear, the filling system and the capping system.

The bottles are transported by means of a drive chain.

The most typical slat chain is used for the drive chain. In chain conveyor technology, wear of the drive chain is a problem, the pitch expands regularly, the drive chain stretches and tends to sag.

A drive chain tensioner should be provided to ensure that the drive chain engages the sprocket teeth properly and is used daily. Since the intermediate horizontal distance between the drive sprocket and the push sprocket is not adjustable, the drive chain cannot be compressed by the transferred auxiliary seat of the push sprocket, the idler wheel compresses the drive chain, and a screw mechanism for general tensioning must be installed.